After separating
molten BFS from the heavier iron, the slag can be allowed to run
into or to be transported to ground bays to air cool. There it
solidifies and becomes rock,
or crystalline BFS.
Alternatively the molten slag can be quenched rapidly by passing it through a trough of high
pressure, high volume water sprays the heat energy contained in the
molten slag causes it to explode and instantly form Granulated Blast
Furnace Slag or GBFS.
On a casual examination, GBFS would pass for
river sand with a top size of about 6mm. It has a density of about
60% to 70% of natural sand.
GBFS may be used without further processing as a construction
sand, soil/pavement stabilising media or grit
blasting material.
GBFS has been evaluated by NSW Government Work
Cover and laboratory results show the absence of free silica which makes
the use of natural sand potentially hazardous to workers’ health.
Typical uses for GBFS are:
- As a general-purpose construction sand in civil engineering
applications
- As an ideal select fill behind reinforced earth wall construction.
Within a relatively short time, the pozzolanic properties of granulate
cause it to set up and form a solid block
- In glass manufacture as a source of alumina and silica.
- As a stabilizing agent in road construction. There have also been
examples where only granulate has been used a pavement material.
- Pavements now exist where granulate has been used in
conjunction
with steel slag to form very heavy-duty pavements.
- As a grit blasting media: Granulate is particularly suitable on
soft metals such as aluminum where a light etch is required.
When finely ground to form Ground Granulated Blast Furnace Slag or
GGBFS, its applications widen to include
uses in activation of granular pavement materials and as a cementitious
material in the manufacture of concrete, particularly where resistance to aggressive
ground, water and aggressive environmental conditions are present.
Typical uses for ground granulated slag are:
- Activator for stabilizing granular pavement materials as the only
stabilizing agent or in conjunction with small quantities of lime.
- As a general cementitious replacement (25 – 50%) for Ordinary Portland
Cement in concrete construction.
- As a significant cementitious replacement (min 65%) for Ordinary
Portland Cement where long term durability in aggressive ground, water
or air environments is required.
- As a high cementitious replacement (>80%) in special grout mixes
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